What began as a simple shelf to raise some of my LEGO sets off the workspace of my desk and rose to incorporate a higher shelf to accommodate more sets that I brought back from my parents’ home is now a three tier Franken-shelf.
It quickly became evident that I needed more shelf space for a few more sets that I had assembled. Also, I noticed that the 16″ space between the lower and upper shelves of the second phase construction was more than necessary. It seemed that 8″ headspace was required for most of my LEGO sets. So, I set about adding a third shelf between the lower and top shelves.
I decided to notch this 1″ x 10″ x 4′ shelf and install it only with deck screws through the upper shelf supports. I measured 46 1/2″ between the two supports and the 1″ x 4″ supports are 3/4″ thick. This is where I made a mistake with my initial cut. My measurements were correct, but during the 5 seconds that it takes for me to talk from my closet (where the desk is) to the living room where I had left my handsaw, my mind misremembered the measurement as 46″ between the supports. This meant that I cut 1/4″ more than needed on each side of the shelf! Luckily, I had a scrap piece of 1″ x 4″ board that I cut 1/4″ fillers from and glued into the notch to fill the missing material.
The shelf is centered on a line at 8″ between the top of the bottom shelf and the bottom of the top shelf, which is a distance of 16″.
My deck screws extend through the supports and filler, and enter the shelf securely. They are spaced 1″ inside from either end and the third being in the middle (3/4″ from either end screw).
The new shelf easily accommodates a number of sets from Star Wars, Lord of the Rings, Harry Potter, and Doctor Who.
If I had planned out the shelves better than I had, I would have built the entire thing using only wood and deck screws (my previous blog posts explain how I used metal brackets and braces). This would have lowered the cost and it would have had a better craft appearance than horribly kludge-like. Nevertheless, it gets the job done–I can see my sets above and continue building on my clearer workspace below.