I believe that it is important for everyone to make things. Making uses the brain and the body. Making acts on the world. Making is an expression of ourselves. Making can be for ourselves alone or it can be shared with others. Making can be meta, too–making about making (like this blog post). Making in all of its forms is a really big part of what makes us human.
Doing a bit of making today, I built a raised shelf for my IKEA table top desk using pine boards. It began as a thing for myself, and it continues as a thing shared with you here.
I like working with wood. Unfortunately, I don’t get to build things with wood as often as I would like. When I lived in Atlanta, I had space and tools. Here in New York, I have little of the former and few of the latter. Nevertheless, I find small ways to stay in the woodworking game by building things to solve problems such as the state of my work-at-home desk:
Even with my Intel NUC PC taking very little space on my desk, I felt overrun by my LEGO creations: Hogwarts Castle in the back, Rogue One scenes in the front, and Iron Man’s Hall of Armor to the right.
My LEGOs took the most amount of desk area, so I made it my goal to move them above my workspace onto a new shelf that I would build with materials acquired from the Brooklyn Lowes.
My IKEA table top measures 47 3/16″ wide and 23 1/2″ deep. I wanted my new shelf to be high enough to clear my HP 22″ LCD monitor and tabletop lamp. I figured 24″ height would be enough clearance. Also, I wanted it to be deep enough to hold my LEGO models but not deep enough that it excessively shaded my desk or posed a problem for my forehead. So, I figured 10″ depth for the shelf was good enough.
At Lowes, I purchased a 1″ x 10″ x 48″ pine board (to make the shelf supports), 1″ x 10″ x 48″ pine board (to serve as the shelf), 4-pack brackets (to support the shelf against the supports and the supports against the IKEA table top), and 4-pack braces (to affix the shelf’s supports to the IKEA table top). The total cost for these materials was about $16. Also, I used four deck screws that I had on-hand.
A note about selecting the shelf: If you’re doing this on the cheap like me, your selection of wood can serve in your favor. What I mean by this is that instead of building a shelf with some kind of support underneath it to prevent warping due to the weight of what you place on it over time, you can select a warped board and use the warp in your favor. To do this, find a board that is not overly warped but has some warp in its breadth. When building your shelf, have the warp pointing upward. Of course, running a support under the shelf and affixed to the shelf support on either side will strengthen the shelf to hold more weight, but with a light duty shelf like I am building, I chose to save the material and money.
The 1″ x 10″ x 48″ pine board was actually 47 15/16″ long, which meant that it would overhang my desk by 12/16″, so I split the difference and marked the shelf supports 6/16″ or 3/8″ from either end of the shelf. Also, instead of centering the shelf supports, I placed them at the rear of the desk and the rear of the shelf. Again, this is a light duty installation, so I didn’t think this would become unstable with how I planned to use it.
Next, I cut the shelf supports out of the 1″ x 4″ x 48″ pine board. Surprisingly, it was 47 15/16″ long, which is closer than 48″ than I expected. To cut it in half as accurately as possible, I took my miter box saw width into consideration with planning my cut. As you can see below, I wrote on the board which side to cut on to offset the board’s odd measurement.
The next step was affixing the supports to the shelf using deck screws that I already had on hand. Of course, pine is soft wood, but there is still the possibility of splitting it, so I pre-drilled four holes in the shelf (two on either end for each support) and two holes in the top of each shelf support. Before drilling, I drew a box on the shelf bottom for each support’s location. I halved this lengthwise and then marked 1″ from either end for my drill/screw locations. I did the same for the ends of each support board so that the holes would line up when I drove in the screws.
The final step of completing the shelf and shelf supports assembly before installing it on the IKEA table top involved installing two metal brackets to prevent shelf sway. These came with tiny philips-head screws, so I took a risk and did not pre-drill holes for these.
Finally, I installed the shelf assembly on top of the IKEA table top using four braces and two brackets. Each shelf support received two braces on the outside, and one bracket on the inside, centered. Again, I did not pre-drill holes in the IKEA table top or the pine board. I figured that the IKEA table top has a honeycomb structure inside with only parts of it being reinforced for the table legs and frame. I hoped that there would be enough material for the screws to dig into, and it seems to have been the case. However, I had to up the RPMs on my cordless drill to get the screws started and through the laminate covering the IKEA table top.
With the construction phase completed, I was able to begin enjoying my new shelf resting above my desk.
And move my LEGO models into their new home.
The making, of course, didn’t end there. In parallel, Y and I took pictures of my building progress. Then, I began writing this blog post and embedding the photos to share with others (another form of making). Maybe now, you will go make something of your own!